Electrical – LM317 Constant Current Battery Charger Question

constant-currentlm317

LM317 constant current charger are quite popular as it seems. I made one for my 12v 7Ah Lead Acid battery. I used a 2.2 ohm 10 watt resistor and calculated that it would give a decent amount of constant current to charge my battery. To my surprise, I noticed that the battery is drawing only 20 – 30mA current when charging. Currently the battery is little over-discharged to 11.8v.

I had an impression that LM317 Constant current mode pumps constant amount of current, no matter what the load is. Was my understanding wrong?
If so, should the constant current value, i.e 1.25/R is actually the max current value? Because when I sorted the output terminals of the power supply, it reached upto desired current level, i.e (1.25/2.2) * 1000 mA

And if my understanding of LM317 constant current supply is correct, why is the battery drawing only 20mA current?

My circuit is as simple as following.

schematic

simulate this circuit – Schematic created using CircuitLab

Best Answer

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Figure 1. Line regulation for the TI LM317 indicates that it could require 3 V headroom to operate properly.

The LM317 has a relatively high dropout voltage compared with modern LDO (low drop-out) regulators. Add to this the 1.25 V across the current sense resistor and you can see that your supply voltage is too low.

The big question is why you are charging lead acid batteries using constant current. You should be using constant voltage.


From the datasheet:

9.3.8 50-mA Constant-Current Battery-Charger Circuit

The current limit operation mode can be used to trickle charge a battery at a fixed current. \$ I_{CHG} = 1.25V ÷ 24Ω \$. \$ V_I \$ should be greater than \$ V_{BAT} + 4.25 V \$. (1.25V [\$ V_{REF} \$]+ 3V [headroom]).