Electrical – Soldering fine tungsten wire

soldering

I have to "fix" some 50 micron tungsten wire to copper/brass.

  • Has anyone soldered this material?
  • If so, what solder was used and what advice can you give?

Note that this is on a scale that is too small for a mechanical connection to be used (screws, clamps, etc.)

Best Answer

Assuming you need a Tungsten wire for high temperature heating, then :

Use a tiny copper pipe, hose and crimp to the filament ends. Screw or solder the copper terminals to PCB or whatever you need. In such way you will have a good contact which won't excessively heat when the filament will be turned on. In place of copper pipe you can use also a wrapped copper foil, but firmly crimping the copper will give best performance.

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