Electrical – the best type of solder for strength and creep resistance

soldering

I am looking for the best solder type to connect a wire to a copper substrate. However, the wire is also a mechanical support as well as an electrical connection. Cost is not an issue.
The wire is Platinum/Iridium alloy.

Seems there is quite a variety of solder types

Best Answer

While there are lots of solders available, none of what you seem to be looking at are remotely suitable - they'll solder copper just fine, but platinum is a different matter. You need to start looking specifically at platinum solders. Since the melting point of copper (1085 C) is an obvious limit to your process, you should be aware that only the softest platinum solders melt below this temperature. While it's true that only local heating of the copper is necessary, this isn't much help due to a) the high thermal conductivity of copper, and b) the fact that you'll be heating with a torch or something like it.

Frankly, I'd suggest you look into spot welding or something similar.