Electrical – VGA cable arcing against computer case

For what reason would a fully enclosed plastic line lump for something like a laptop have a grounding prong?

Switched mode power supplies use what is known as a "flyback converter" to provide voltage conversion and galvanic isolation. A core component of this converter is a high frequency transformer.

Practical transformers have some stray capacitance between primary and secondary windings. This capacitance interacts with the switching operation of the converter. If there is no other connection between input and output this will result in a high frequency voltage between the output and input.

This is really bad from an EMC perspective. The cables from the power brick are now essentially acting as an antenna transmitting the high frequency generated by the switching process.

To suppress the high frequency common mode is is nessacery to put capacitors between the input and output side of the power supply with a capacitance substantially higher than the capacitance in the flyback transformer. This effectively shorts out the high frequency and prevents it escaping from the device.

When desinging a class 2 (unearthed) PSU we have no choice but to connect these capacitors to circuitry that is referenced to the input "live" and/or "neutral". Since most of the world doesn't enforce polarity on unearthed sockets we have to assume that either or both of the "live" and "neutral" terminals may be at a sinificant voltage relative to earth and we usually end up with a symmetrical design as a "least bad option". That is why if you measure the output of a class 2 PSU relative to mains earth with a high impedance meter you will usually see around half the mains voltage.

That means on a class 2 PSU we have a difficult tradeoff between safety and EMC. Making the capacitors bigger improves EMC but also results in higher "touch current" (the current that will flow through someone or something who touches the output of the PSU and mains earth). This tradeoff becomes more problematic as the PSU gets bigger (and hence the stray capacitance in the transformer gets bigger).

On a class 1 (earthed) PSU we can use the mains earth as a barrier between input and output either by connecting the output to mains earth (as is common in desktop PSUs) or by using two capacitors, one from the output to mains earth and one from mains earth to the input (this is what most laptop power bricks do). This avoids the touch current problem while still providing a high frequency path to control EMC.

So why are laptop PSUs from major repuatable vendors class 1 nowadays when they didn't used to be? (and when cheap crap often still isn't) I don't know for sure but I expect it's a combination of.

1. Even touch currents below the legal limits can be problematic. Some people are unusually sensitive to electricity and can feel currents below the legal limit. Some electronics can also be damaged by currents below the legal touch current limit during hotplugging.
2. EMC regulations have got tighter over the years.

So how dangerous is it to use a laptop power supply that has a ground pin without actually connecting it? Unfortunately that is impossible to answer without knowing details of the internal construction. It may just result in a slight increase in touch current, or EMC emmisions, or it may leave you a "single fault" away from getting a shock off the mains.

The GBS8200 upscaler chip runs on 3.3V and doesn't like 5V TTL inputs. Typical symptoms of excessive input voltage are vertical shaking and intermittent freezing of the display.

The GBS8200's input circuitry looks like this:-

^{simulate this circuit – Schematic created using CircuitLab}

The 1k resistor in series with the Vertical Sync input may or may not be enough to limit injected current and drop signal voltage to a safe value. You could try adding another 4.7kΩ in series to get the upscaler's input below 3.3V.

The horizontal/composite sync input has no series resistance so the full input voltage is applied. I have found that adding 680Ω in series was sufficient to get it working properly. In combination with R34 this should divide a 5V input down to ~3V.