Electrical – What battery size/type should I use (and wiring tips for LEDs?)

batteriesled

My son and I are designing a 3D printed body for his pinewood derby car.

We want to add some colored LED lights. I found some lights that I think will work well, from a mechanical fit and looks perspective. I need a battery that will power the lights for about 3 hours.

Weight is a concern, but shouldn't be a problem. The car can only weigh 5oz maximum. Tungsten weights are typically added because you want the car as close to 5oz without going over. Ideally the weight is compact and distributed properly. So I can possibly use the battery as weight, but I'd like to keep it as light as possible because I can use tungsten strategically to distribute the weight better.

The LEDs I'm looking at have a forward voltage of 3.0-3.6v and a current of 20mA.

I need to have 6 of them. So if I'm not mistaken (and I might be) I would need 360mAh of battery (20mA x 6LED x 3hours = 360mAh). It appears I could use a coin type battery for this. I see some coin batteries at 1000mAh capacity for 3.6v.

Does this seem like a possible solution? I'm assuming I could wire the LEDs parallel to the battery and would not need any resistors at 3.6v.

I'm open to any ideas and considering a rechargeable battery. If there is an off the shelf charging PCB (I can make an inline charger unit or integrate a small PCB into the body.)

Not asking for battery weight analysis, etc. We are in preliminary design and just want to figure out what is practical/possible.

Best Answer

The LED's I'm looking at have a Forward Voltage of 3.0-3.6v

That would be white, green, and or blue LEDs for that Vf range.
They are probably low efficiency LEDs. Not good for a battery powered project.
The Vf is too high for a high efficacy LED. Efficient LEDs will have a 2.7-3.0 Vf.

I'd use either a Lithium or Li-ion battery. Using a good efficient LED, such as the Cree C503B series LEDs, you could use a single Lithium CR-2032 coin cell (3 grams). A better (but heavier, 45 grams, and larger) option would be a $4 18650 Li-ion and would last many (100s) hours per charge or you can run these Cree LEDs super bright.

The Cree LEDs will cost under 25¢ each and will pay for themselves in batteries compared to cheaper LEDs.

I would be leaning toward the 45 gram 18650 Li-ion. I'd use a milling machine with an 18 mm ball cutter to embed the battery in the bottom of the body. If using the CR2032 coin cell(s) I'd use a 20 mm end cutter.

See also this answer: Will this schematic work - basic LEDs + strips