Electronic – 0402 Land Pattern

surface-mount

I'm working on the second iteration of a board which uses quite a lot of 0402 caps for decoupling around processors. On the first version of the board I had complaints from the subcontractor that there was a lot of tombstoning on these caps, not in any particular pattern, just generally on the 0402 caps. They suggested that the 0402 pads seemed quite large. I'd used the standard 0402 reflow part in the Eagle RCL library which I'd assumed would be correct.

So, I've investigated further. I've looked at the IPC standard :

http://www.tortai-tech.com/upload/download/2011102023233369053.pdf

This land pattern is even bigger than what I was using and seems hard to believe. I've also looked at a selection of manufacturers recommendations on their datasheets for 0402 components :

http://www.yageo.com/exep/pages/download/literatures/UPY-C_GEN_15.pdf

http://www.vishay.com/docs/60119/landpatterns.pdf

http://media.digikey.com/pdf/Data%20Sheets/Panasonic%20Inductors%20Coils%20Filters%20PDFs/ELJ-RF.pdf

http://www.avx.com/docs/catalogs/cr05-32.pdf

There doesn't seem to be much consistency here other than they're all smaller than the IPC recommendation.

So, I'm confused. I really need to use 0402 caps as the tracking on this board is tight, but I don't want problems with tombstoning again. I'm particularly confused about this problem as I'd made a lot of effort with tracking on the 0402 caps to make sure the thermal paths to each pad were fairly equal so I'm pretty sure that's not the problem, I'm fairly convinced it's the land pattern that's causing the issue.

Has anyone got any recommendations, or even just an 0402 land pattern that's tried and tested working?

Best Answer

Surface tension varies with the inverse of the bead radius, so I'd assume the smaller the pads, the worse the problem. Do traces enter and leave both sides of the pad exit with the same geometry? Were any of the 0402's on your board particularly prone to tombstoning? If so, that geometry might give you a hint.

Also, how experienced is the subcontractor? Is it a reliable and long-lived board assembly house with full size reflow ovens, or is it a "We'll print your board, and we'll populate it too" small business where you're not sure if they're populating by hand? Did they cut a stencil? Unequally applied paste can cause big differences in surface tension, resulting in tombstoning.

A place with a ton of experience and high throughput should be able to look at your Gerbers and find the trouble spots. Make them EARN those NREs! (Hey, "earn" is almost an anagram of "NRE"!)