Electronic – Battery powered project with multiple voltages

battery-operatedlow-power

I am working on a project which requires three different voltage levels – Motor that can run at 7-12 V. Hall sensor that can run at 5-25 V. nRF24L01+ that can run at 2-3.6 V and AVR (arduino) which can run at 2-5 V.

Since battery life is a major concern, I think voltage regulators (specially the linear ones) will be a bad idea. For motor, I am planning to use a LiPo battery – 11.1 V rated. It'd be great if remaining circuit can be run on 3V. This way I can use AA cells for them. The only blocker is Hall sensor. I saw one which can run at 2.5-25 V but most of them run at 4.8-25V so I am not sure whether I'd be able to get low power version in local market.

As such, I am left with two choices:

  • Use AA cells to get 3V which will take care of Arduino and nRF.
    Use boost converter to power Hall sensors.
  • Use 2xAA cells to power up Arduino and nRF and another 2xAA cells
    added in series with the previous ones to get 6 V and use it for Hall
    sensor.

Which one would be a better idea?

Also, it'd be great if you can suggest me some non-latching type Hall sensors in 3 pin sil package, if possible with working voltage range starting from 1.5 or 2 volts.

Best Answer

In the end, the most simple solution is usually the best. Let's try to sort your needs out.

1) You need a beefy power supply for a motor, 12V-ish. Fine, you have this sorted out already.

2) You need to power the Hall sensor. Why not power it directly from 12V, if it's 5-25V rated? There can be 2 minor difficulties there :

  • Connecting Hall sensor output to mcu input. If the output is open collector, that's obviously fine as-is. Otherwise, depending on the operation frequency and the mcu input's impedance requirements, the 12v logic out -> 3.3V mcu in connection could be as simple as a large enough resistor, input is then clamped by mcu input diodes.

  • Current draw from hall sensor at 12V. That's up to you to determine if it is acceptable. If you need to power it off when dot doing measurements, that's a bit more involved but can be done easily.

3) MCU power can be done simply with a 3.3V buck regulator. Google "low quiescent current buck regulator" returns LT3991 as the second hit, Iq=2.1µA for 12V->3.3V. Then it's just a matter of putting the mcu and peripherials to sleep most of the time, which you'll need to do anyway.

In the end, I think there is NO WAY a second battery with holder can be more efficient for a given battery life, be it weight-wise, volume-wise, and even price-wise, than a simple switching regulator and slightly larger main battery. The only exception I can possibly see is if you need galvanic isolation and low RFI - totally off topic here.