Can Peltier devices be cascaded to create a bigger temperature difference? Like mounting one on top of anther one to increase the maximum difference from 60 degrees C to 120 degrees.
Electronic – Can Peltier devices be cascaded
peltier
Related Solutions
Short answer
May be possible, but not viable.
Long answer
Have a look at the Datasheet of a TEC1-12714S from Thermonamic Module. This is a 62x62x4.9mm³ PE, maximum current 14A, maximum voltage 17.2V. It is one of the most powerful devices on the marked.
The first problem a PE has is that it also conducts heat from the warm to the cold side, and this linearly depends on the temperature difference. While the heat pumping power is about constant, this means that the effective heat pumping power has it's maximum when there is no temperature difference. As soon as the difference rises, heat is also conducted backwards, and at some point, this "back-flow" equals the pumping power. So, the first diagram shows a linear dependency between temperature difference DT and effective pumping power Qc:
However, as long as it's really hot inside the car, the full pumping capacity will be available.
Note also that the maximum pumping power is about 140W for 14A and DT=0. If you have a look at the second diagramm, this current occurs at about 12V. So the PE consumes 12V*14A=168W of electrical power, already more than what it pumps. If there is a temperature difference, effective pumping power decreases while power consumption increases due to higher voltage. So, if t's really hot outside (40°C) and you want 20°C in your car, this PE will only have an effective pumping power of 100W.
Also, you have to dissipate pumping power plus consumed power at the outside, so 268W for the last example.
Up to now, we did not say much about how much power you need. A hair dryer typically has about/above 1000W, which heats your bath room only slowly. 100W may me much for a solder iron, but it's quite negligible for heating a room. The sun heats your car about 1000W/m².
I did not find numbers about car ACs, but is well-known that an AC takes some kilowatts from your engine. You may not notice it on most cars, but I do. I've only about 50kW, and on the highway with a slight slope, I sometimes call the AC switch my "inverse turbo boost". For sure, the AC takes about 2-5kW. As the pumping power can be higher than the consumed power (see this discussion, though not answered yet), you can estimate the pumping power to at least 3kW.
3kW, that's 30*100W, so 30 peltier elements each consuming 168W, being 5040W or 420A at 12V. Furthermore, you have to dissipate 30*268W=8040W of heat somehow.
I think, the numbers of my last paragraph show that it would be better to think of a compressor-based AC solution...
A Peltier element consists of two thin ceramic plates with small "cubes" of different materials, which are separated by a small airgap:
Broken peltier element by Frank Andre (Own work) [Public domain], via Wikimedia Commons
Heat is transferred through the cubes from one plate to the other, but not laterally from one cube to its neighbor due to the air gap. Also the ceramic would need to have an exceptional thermal conductivity to spread heat from a small spot over the entire surface, which it does not have. (I guess even copper would not be sufficient, because the plates are so thin)
Also, each cube has the same "cooling power", so the power will not increase where your hot component touches the peltier element.
So, I'd advise you to use a heat spreader, like a (thicker) plate of copper between the peltier element and the hot component.
Please also keep in mind this:
A peltier element pumps a constant amount of heat energy per second (or has a constant "pumping power") from the cool to the warm side:
$$P_{cool}=const.$$
This is one parameter given in each datasheet.
On the other side, head is also transferred back by ordinary thermal conductivity, which depends on the temperature difference:
$$P_{thermal}(T)=C\cdot\Delta T$$
As result, the actual, total (usable) pumping power also depends on temperature difference:
$$P(\Delta T)=P_{cool}-C\cdot\Delta T$$
At a certain temperature difference, both processes cancel out each other, so the actual, total pumping power is zero. This temperature difference is also given in each datasheet.
As example: A 100W peltier element with a maximum temperature difference of 60°C can remove only 50W, when the temperature difference is 30°C.
(There are more effects, but this is the most simple thing one should keep in mind)
Another note: A peltier element can get pretty cold and could cause drops of dewed water near you component. This is another reason why you should use a heat spreader
Related Topic
- Electronic – Wiring 100 Peltier Plates Together
- Electrical – Arduino controlled regulator circuit to control two Peltier devices,
- Electronic – Is it worth to try making peltier based refrigerator
- Electronic – What happens when a peltier fails
- Electrical – How many cubic feet can 1 peltier cool efficiently
- Electronic – Peltier temperature change speed
Best Answer
Yes, and this is regularly done. However, there are limits to what you can achieve, based both on the limits of the individual devices (minimum and maximum temperature) and effects such as the total thermal resistance through the stack. Eventually you get to the point at which the "reverse leakage" of heat through the stack (which rises with the end-to-end temperature difference) equals the stack's ability to remove heat.
Another problem is the relative inefficiency of Peltier devices. Typically the heat flux coming out of the hot side of each device is on the order of 3 to 5 times the heat going into the cold side. As you stack devices up, each one needs to be that much larger than the previous one, leading to problems with sheer size (which also gets back to the heat leakage problem).