Electronic – Could 48V arc across this small gap

short-circuitsoldering

I have soldered two wires onto this Cree XHP 70.2 LED, tested it in a circuit, and everything works fine. I intend to wire four of these LEDs in series and drive them together at about 48V and 2.4A (12V each). My only concern is how close the solder is to the copper LED backplate (see images below).

Image of LED with two wires
Image of LED with solder gap, closeup
Image of LED with solder gap

I'm worried that it might arc to the backplate and create a short circuit, bypassing the LED. Is this a legitimate concern?

Best Answer

Even a very small gap is sufficient to stop quite a bit of voltage. IPC-2221B would specify 0.6mm for 48V for an exposed gap on a PCB.

Breakdown voltage of an air gap is much higher than that-- 48V will hardly start an arc over any non-microscopic gap.

Of course if you get conductive dirt or liquid on it, all bets are off. For example, by using plumber's solder with acid flux.

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