Electronic – Ferrite transformer at mains frequency

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Is it reasonable to use a ferrite transformer from a big SMPS (LCD TV power supply) as a mains transformer, assuming I split the transformer in half and rewound the coils to provide the proper impedance? Ferrite transformers are generally operated at high frequency, but I don't know enough about transformers to know what happens if they are operated at low frequency.

I just want to know if it would have a reasonable efficiency, I'm not planning to do anything with it myself.

Best Answer

It is fully possible, but you will need a lot of turns to keep the peak flux density below saturation. Because of this, you will quickly run out of winding area. This in turn will call for angel-hair thin wire to make it fit. Thus high resistance and losses. Use \$ U_{rms}=4.44 \cdot f \cdot N \cdot A \cdot B \$. With ferrite, B would be in the 0.3 T range. A normal laminated iron transformer would go to about 1.2 T and give you a better core-voltage-turn-to-winding-area-ratio for 50-60 Hz.

Also, think about Al for the core and your number of primary turns. I'm sure it's possible to supply the magnetizing inductance, but that current times your primary resistance will determine your static loss for the transformer.