Electronic – High-side current sensing with a rail-bound instrumentation amplifier

cmrrcommon-modecurrentcurrent-sensinginstrumentation-amplifier

I know that current shunt monitor ICs and high common-mode voltage differential amplifiers like the INA117 and AD629 exist but I'd like to know if it's possible to use a regular instrumentation amplifier where its input range is bounded by its power supply (e.g. AD623, INA177) and pre-attenuate the common-mode voltage using discrete or semidiscrete components.

I thought that using a voltage divider on the input and then compensating the gain factor proportionally would work if the in-amp has a high enough CMRR for the desired input range. I vaguely suspect that it's not that simple. If so, are there other (better) options to do this? I read something about using a current mirror but I don't really understand how that applies in this case.

Best Answer

A better way is to use a rail-to-rail input precision op-amp and a transistor.

schematic

simulate this circuit – Schematic created using CircuitLab

Do an error budget calculation on your proposed homemade differential amplifier and I think you will find that 'Oh, that way madness lies'. The circuit above requires no matched parts. Voltage across R1 is 10mV/A and across R3 it is 1V/A. A MOSFET or Darlington can be used instead of Q1 for a bit better ideal accuracy. The main limits on accuracy are the tolerance of the resistors and the offset voltage of the op-amp. A 1% error in any resistor results in a 1% error in the output. A 10uV offset voltage represents a 1mA error in the output.

Suppose we divide down the 12V to 6V on each input. We still have the same sensitivity to R1, but a 1% error in one of the four resistors will cause an error of 30mV at the input to the in-amp. That's equivalent to a 60mV error at R1, which is an error of 6A!

Yes, you could trim the resistors to get rid of most of the error for a while at one temperature but they would quickly drift out of spec. Even $25 0.01% resistors would not yield as good and stable a result as the 0.1 cent 1% resistors. That.. is engineering.