Electronic – How does active power factor correction in computer power supplies work

power supplypower-factor-correction

I'm not looking for very detailed explanation (although it would be welcome). I'm more looking to intuitively understand how it works.

Basically in computer PSU I have input followed by filters followed by PFC circuit followed by switch followed by transformer followed by rectified and in the end I have output filtering and consumer. From what I've read the same PWM circuit which controls the switch and regulates voltage at the output also controls the active power factor correction.

What I don't get is the way the power factor is actually corrected.

Here's a picture:

Active PC from hardwaresecrets.com

How do those two transistors work here and how would the PFC controller determine that the power factor is bad?

I know that the power factor is usually corrected with coils and capacitors and I see both here, but I don't understand what actually happens when one of the transistors starts to conduct, why two transistors are needed and how that affects the power factor.

Best Answer

The power factor is managed ("corrected" is really the wrong term, although its the common one) by making the current follow the voltage. In your schematic, the bus voltage will be a bit higher than the peaks for the AC waveform. The inductor, FETs, diode, and capacitor form a boost converter. This converter takes the rectified AC input voltage and makes the bus voltage.

If the control system only regulated the output voltage, there would be no PFC happening. What it does instead is regulate the average current thru the diode to be proportional to the instantaneous rectified AC input voltage. Remember that the ideal load from a power factor point of view has the current in phase with the voltage. Another way of looking at it is that load on the AC line needs to look resistive. Just like a real resistor, you want to keep the current proportional to the voltage.

Of course that is at odds with regulating the bus voltage. This is handled by having a fast response to the AC input voltage but a much slower response to regulating the bus voltage. In other words, the AC line still sees a resistance, but the resistance value is slowly changed as needed to keep the bus voltage near its target value.

You can check out my Digital PFC Control writeup for more background on PFC and a way I came up with to keep the current proportional to the voltage without having to measure the current. I've got a patent on that, which also includes using digital computation to control the bus voltage more accurately. With a little computational power, you can know what ripple is caused on the bus due to following the AC line voltage, then use that to determine what changed due to varying demand from the load. This allows adjusting to load changes more quickly than the conventional approach but without defeating the PFC function.