Electronic – How to externally protect a driver FET on a device from load short circuit

fetshort-circuit

I am trying to find a way to protect the output FET in an LED driver. Unfortunately someone else manufactures the LED driver so I don’t have access to the inside of the box or any way to modify the FET drive inside the box. The LED driver is being powered by a 25 Amp , 24 volt DC external power supply. The FET is rated for fairly high current .It is a STP100N8F6 100 Amp N Channel MOSFET . Both the driver and the output load is being driven by the same 24 volt power supply. I want to protect the driver against shorts across the load. I have tried various traditional circuit breakers and PTCs. Unfortunately it appears non are fast enough as the output FET keeps failing. I am not sure if it may be partially because when the load is shorted this effectively shorts the power supply through the FET. This probably causes the drive to drop to the FET so that there is a high current through the FET while a high VDS is forced across the FET putting it outside of it’s SOA (Safe Operating Range) as specified in the datasheet. Does anyone have any clever ideas as to how I can protect this FET from a load short circuit externally without modifying the drive circuit?

Best Answer

The preferred current limiting solution would use a 50mV shunt wire full scale and regulate a FET gate voltage with something like the STP100N8F6 . You can use a Vref, and regulator or BCR450 with this FET.

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