Electronic – Looking for information about how well standard electronic components function when submerged in liquids, especially water

componentsunderwater

Tradition says that electricity and water do not mix well, but sooner or later some electronic components are going to come into contact with water. I noticed that datasheets don't mention anything about that for regular components so I'm looking for a source of information on that.

For example I noticed that some resistors with copper tin plated leads will release tin and copper when submerged in water and powered on (looks like electrolysis is taking place). I also noticed that some electric motors work just fine when submerged in water and that for example AA alkaline batteries don't seem to have any problems working under water. I also heard that some types of mineral oils can remove insulation from cables and that some people who used mineral oils to cool computers had problems with that.

Books are acceptable, but bonus points if the source if freely available on the Internet.

Best Answer

The easy answer is, things don't work underwater. Although technically water is not conductive (a circuit will run fine when submerged in pure water), it's all the impurities in the water that make bad things happen. And water will pick up lots of impurities. Take a container of pure water and just let it sit there, uncovered. Over time it will begin to absorb stuff from the air and its electrical conductivity will go up.

To make matters worse, water is a mild solvent so things tend to dissolve in it. And there's your real problem. You cannot predict what will be dissolved in the water. Is the pH acidic, or alkaline? What else is on your PCB that could get dissolved in the water that then effects other things? Maybe the ink on the labels of those caps could turn the pH slightly acidic, causing more corrosion on something else. Since you don't know what's in the water, you can't predict what will happen-- but only bad things can happen.

It's unlikely that you'll ever see an electrical component that is spec'd for operation underwater. The only spec that I've ever seen is in the temperature spec of some chips, that's listed as "+120 to -40 deg C, non-condensing". Underwater is considered "condensing", by the way. :)

The normal way of protecting electronics from water or high humidity is to use a conformal coating on them. That's basically a way to cover the PCB with a protective coating.

There are people who cool PCB's by submerging them in some sort of liquid. Normally mineral oil or some sort of inert chemical (the name escapes me right now). I have only seen anecdotal evidence for this, although maybe the supercomputer guys from 10-20 years ago would have done a study.

And somewhat off topic, but... While a standard motor might work underwater, it wouldn't work for long. The water, and motion of the motor, would tend to remove the lubrication. Followed by corrosion. Then the thing would seize up.