Electronic – n upper limit of voltage than can pass through a wire

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The way I understand it, electric wires heat up because there is too much current passing through them. There are tables for various materials, how much current can pass through a given cross-section without a significant heat-up. That's also why we use high voltage in the big power lines to transfer a lot of power – this allows us to make the wires thinner (cheaper).

But is there an upper limit to this trick? Would it be (theoretically) possible to raise the voltage to petavolts, and pass all the power of the entire planet through a wire no thicker than a hair?

Added: To clarify, I'm wondering how far the voltage can be pushed, what the problems would be (ok, so insulation is the first one), and if there are any theoretical limits that cannot be surpassed no matter how much technology improves.

Best Answer

You can keep increasing the voltage on a wire up to a point. Unfortunately higher voltage does require thicker wire, and it's nothing to do with heating.

The electric field at the surface of a single wire of given radius is proportional to the voltage/radius. Once the electric field exceeds the breakdown field of the dielectric that's insulating the wire, it begins to break down the insulation. This creates corona if the dielectric is a gas, like air of SF6, and damages the insulation if it's a solid.

This is handled on overhead wires by making a bundle of thin wires. This behaves, as far as corona is concerned, as a much thicker wire. Each wire is 'shielded' to some extent by the others, which reduces the electric field at its surface. While the 275kV grid tends to use a bundle of four wires, MV grids use several 10s of wires and a bundle more than 1m in diameter.

Many of us have seen pictures of high voltage switchgear. The conductors between nodes are often very large diameter tubes. This is simply to allow air insulation to be used with minimal corona