Electronic – Need a very low power, low force motor/actuator

motorservo

What are some alternative types of motors/actuators that can be used instead of servos? I need some way of inducing a slight bit of motion/movement but with very little force and power consumption. Even the tiniest sub-micro servos use quite a bit of current and may have quite a bit more torque than is necessary. I thought about using muscle wire, but I need something that doesn't take up much space, and they don't appear to have shorter lengths of wire available. Not only that, but I would prefer to have a rotary rather than a linear actuator. What would be some options for such an actuator running at say 3v and requiring somewhere in the range of 20-40 mA of current?

Best Answer

Here is the drive mechanism from my beloved Butterfly Livingroom Flyer... enter image description here

It is a pager motor connected to a reduction gear. By picking the size of the gears (or possibly adding additional gear stages), you can have pretty much any viable torque/power combination you want, down to single digits of mA.

If you need even a smaller actuator, Plantranco also sells the MicroAct Magnetic Actuator - 0.4g...

enter image description here

You could also make something similar to this yourself with some very high gauge enameled wire and a small super-magnet. This would give you lots of control of the power/torque/range-of-motion trade offs.

(Note that I have no connection to Plantranco other than I have bought more of their flyers than I'd care to admit!)

I also love Jim's suggestion of hacking a clock motor if that could work for your application. These things use impossibly small amounts of current.

Here is a product that is basically a clock motor, but good for hacking because it comes with lots of possible gear combinations, and also provides continuous rotation (the yellow metal disk acts a a flywheel), whereas clock drives usually have unneeded timing circuits and often move in a a once-per-second jerk ...

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They cost about $30 on Amazon, much cheaper if you need more than about a dozen.

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