Electronic – Need to charge a lithium power pack from USB

chargerlithiumpcbusb

I need to charge a small lithium power pack from a device that was originally charged using a 5v USB connection. The connector on the device is damaged so I need to charge the power pack directly.

I'm not very experienced with electrical stuff so I am not sure what kind of connection it has? I've taken a photo of it with a sharpie pen for scale.

I'm assuming a need something like this?

http://www.ebay.co.uk/itm/NEW-5V-Mini-USB-1A-Lithium-Battery-Charging-Board-Charger-Module-WST-for-Arduino-/251447228883?pt=UK_Sound_Vision_Battery_Chargers&hash=item3a8b6c39d3

The power pack has 4 wires. 1 Yellow, 1 Red, and 2 Black.

I don't want to strip or cut any wires so I ideally need to find a female connector of that type with wires I can solder to the USB charger.

Can anyone help with pointers on things to search for and which wires I need to solder to the + and – points?

Best Answer

The problems started when the USB connector of the original device got damaged. Would it be reasonable to repairing the connector? You could also try to bypass the original connector to feed the charger.

Separate charger approach

The proposed approach with separate charger is sound. However, I would look for a charger, with:

  • A bit less current. Lithium-ion cells should be charged at current of 0.2C to 1.0C. This means that capacity of the cell drives the charge current and charge time. 0.2C is a shorthand which means that the current in [Amperes] is 0.2 of capacity in [Ampere-hours]. Units don't quite match, but again, this is a shorthand. 1A is on the upper side of the range. I would look for something between 0.2A and 0.6A.
  • Published schematic or known part number for the charge controller IC. This improves the chances during troubleshooting.

At the same time, there's nothing fundamentally wrong with the charger, which you've found on eBay.

The battery pack connector looks like Molex PicoBlade. Here's a 4-pin male (p/n 53047-0410).

Related Topic