Electronic – Power rating on Zero Ohm resistor

powerresistors

I was ordering some resistors online, and I saw that 0 Ω resistors have a power rating. Why is that? Power through a resistor is calculated with the equation \$P = UI\$ or \$P = RI^2\$. Since \$R = 0\ Ω\$, \$P=0\ W\$.

According to this post (How to calculate Power Rating for Zero Ohm Resistors?), a 0 Ω resistor has no power rating… But Farnell tells me the opposite:

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Best Answer

While it may be true that distributors don't want to check every single part individually, in this case it is not down to laziness that the 0Ω resistor has a specified rated power of 125mW.

As pointed out by @BumsikKim's answer, the datasheet for the series does in fact specify this rating - the distributor product page is correctly representing the manufacturers specifications.

From Page 5, we have the following table entry:

0805 Rating from Page 5

Notice how for the entire RC0805 size series, there is a specified rating of 0.125W (1/8W). This includes the 0Ω resistors in that series.

There is also however crucially another specification - Jumper Criteria. This column specifies the rated current for an 0805 jumper (i.e. 0Ω resistor). We can see from the table your jumper is rated for 2A, with an absolute maximum of 5A (presumably short pulse).


So why might a "zero ohm" resistor have such ratings? Simple, it's not a 0Ω resistor. Unless the manufacturer of the resistor you are using have secretly made a room temperature superconductor, the jumper is actually still a resistor, just a very small one. According to the datasheet it is specified to be ~50mΩ or less.

Because the resistance is non-zero, some power will be dissipated. If we plug in the provided numbers, we actually find that the power rating is real and sensible:

$$P = I^2R = 2^2\times0.05=0.2W$$

So in the worst case resistance of 50mΩ, and at the rated current of 2A, it will be dissipating more than the 125mW rating.


Still think the rating is silly?

In a power supply design I had the pleasure of surge testing, the designer had added an 0805 0Ω resistor in series with a 24V DC input, just prior to a TVS diode. During the test, we charged a 10mF capacitor up to 200V and then connected the capacitor to the input of the power supply.

Naturally the TVS started conducting, and the 0Ω resistor turned quite literally into a firework...