Electronic – Precise Current Limiting for Variable 0–300VDC Supply

current-limitingpower supplyvariable

I wish to use this circuit

0–300V variable supply without precise current limiting

to achieve a variable 0–300V DC supply. However, I'm interested in keeping the current below 50 mA, with as little variance from that value as I can achieve without doing anything incredibly expensive.

According to the circuit's designer, maximum current is determined by the resistor R2 and the transistor Q2:

The transistor Q2-BC337 and the shunt resistor R2 – 3.3ohm are added for as a current limiter. When the current output is too increased, the Q2 will stop the gate pin of the Q1 immediately, which will be guard the higher current output

But it was made clear to me in a previous question that this does not produce an exact cap on the maximum current, instead constraining it to more of a "ball park".

My question, then, is (adding a hard value): how to precisely limit the current output of this supply, within a 5mA maximum deviation from the desired maximum value, for as cheaply as possible.

I would want the circuit to cease supplying power if the current fluctuates above the maximum tolerance.

Best Answer

Q2 limits current by pulling the Gate voltage down when Vbe gets to ~0.6V. This corresponds to 50mA when R2 = 12Ω. However due to the logarithmic response of the Base-Emitter junction the cutoff is quite 'soft', starting to limit at about 40mA. Another potential problem that the junction voltage has a temperature coefficient of about -2mV/ºC, so the current limit will reduce as the transistor's temperature rises.

You could replace Q2 with a TL431. This device has a precision 2.5V reference and comparator connected to a bipolar transistor. It should precisely and sharply limit current to 49mA with With R2 = 51Ω (51Ω*49mA = 2.5V).

Here's the circuit:-

schematic

simulate this circuit – Schematic created using CircuitLab

The TL431 is very cheap and readily available. If you have old switch-mode mains power supply that you can rob for parts then you might even get it for free!