Electronic – Safety Rule: Sum of wire lengths over two phases may not exceed X. What is this for

generatorgroundpower supplysafety

Everybody knows various flavors of the rule "don't connect too long electrical lines to an outlet / generator / whatever". They sometimes come in the form of "don't chain your extension cords". As far as I know, the main reason for this is that you might raise the wire resistance to a level that prevents fuses from blowing if you create a short-circuit.

Now, at the German THW (Federal Agency for Technical Relief), there's an additional rule when working with (non-grounded) generators: You may connect anything up to 100m, measured over any pair of two phases. So, connecting 50m cords to all three phases is fine. Connecting 75m to L1 and 25m to L2 and L3 is fine, too. Connecting 75m to L1 and L2 would not be okay.

I wonder what's the reason for this? We sort of suspect that it's because the generator is not grounded, i.e., your neutral is "not really neutral". It would be great if somebody could elaborate on this in terms I understand. I'm not an electrical engineer (obviously, otherwise I should probably figure this out myself…?).

Best Answer

It is about disconnect times. As the loop impedance rises due to the higher resistance of longer wires the time it takes for a fuse or circuit breaker to open the circuit in the event of a fault increases because there is less current available.

The UK standards say for example that if the fault can cause a touch voltage larger then 50V then the protection must disconnect the circuit within 0.5 seconds, which requires a fairly large current to be able to flow.

For this reason a rule of thumb over here is that an extension should not be longer (in meters) then 10 times its CSA (in mm^2), so a 1.5mm^2 cable is good for up to ~15m and a 2.5mm^2 one 25m. Past that, pull in something heavier and break it down near the point of load.

The German generator thing is probably another case of trying to ensure that touch voltages stay sane, but really with a three phase machine you should be driving in some ground stakes (and measuring the ground impedance).