Is there a switched-mode DC-DC conversion circuit that makes it easy to configure different input/output voltages?
Circuits given on the datasheets of the LMR12020 and others have a large number of discreet components in certain combinations. Is there a much simpler circuit that is:
- easy to configure output voltage (using standard components)
- >= 90% efficiency [edit: 80% is fine]
- inexpensive in production (BOM under $5)
Example Configurations:
- 9-20V -> 14.4V (or 15V) @500mA [to charge lead-acid battery]
- 10.5-15V -> 12V @500mA
- 5-15V-> 3.3V @100mA
What are some inexpensive solutions with straightforward calculations to set the output voltage?
Best Answer
The problem with a circuit that fits all is that it is optimal in none. So, in order to support the wide voltage range that you need, you'll need to pick a part that might not be ideal in some aspects such as size, output ripple, etc.
THere is no "configuring" the input voltage. The input is a voltage range, and in your case you want 20V as max, 5V as min. However, your requirement to go from 6-20V and others means you're looking for a buck/boost solution. The output is usually easily configurable with a pair of resistors in the feedback network.
The biggest problem with your specs is that you didn't specify output current. This is one of the most important parameters and choosing a buck/boost device (or any power supply device) is impossible without knowing this parameter.
I looked online and a nice part that will meet your specs (as much as I have) is LTC3115 from Linear, but this part is not cheap.
Your desire to reduce complexity with one solution is understandable, but you will be better served by finding parts tailored fit for your solution, especially as far as reducing costs. Most DC/DC converters are based on the same 3 topologies and are not very difficult to use.