Electronic – Three Phase Input to Single Phase Output

comparatorhigh voltagemultiplexer

We have three phase input and the voltages in the three input is not the same always. Sometimes, one or two or three phase will be off. I would like to connect the phase to output which lies within the range (110 – 290).

Below will be the example,

Phase 1 (290v), Phase 2 (245v), Phase 3 (190v)

I need to select Phase 1 in this case.
Ampere rating would be 40A on the selected output.

Did searched in google for single device (circuit / IC) which can does this, not finding one. Any direction would be helpful.

Voltage Reference: (Added)

Voltage reference is to the neutral line.
It would be a

4-wire input to 2 wire output with a common neutral line.

Circuit Thoughts:

Thought 1:

http://www.cy-sensors.com/CYVS14-xnS3.pdf

Compare the voltage on each phase with a voltage comparator, connect the output with a solid state SSR in the output.

I would need a power supply now that can input from magic three phases and generate DC output. Not finding the right one.

Will that work?

Thought 2:

This seem to be a cheaper and reliable solution, without inductive circuits.
Please suggest if I have missed something to consider. SMPS – Switch Mode Power Supply (5V).

Thought 3:

This is the cheapest solution, if the input voltage is constant. With the varying voltage, the coil does not seem to take a varying voltage. (100-300V).
Help from https://electronics.stackexchange.com/a/71066/24465 . Thanks to the community. If you think something can be improved, please share your thoughts.

Best Answer

Conceptually this is an easy problem, the reality is that you are dealing with relatively large load currents (40 A) and several 10's of KW. This all combines to very large components, with relay like switch gear, switching between phases which will cause glitches and drop outs just through the switching action. Also, I suspect that is a very dynamic situation, and having relay contacts hammering away at the phases are dynamically changing will wear them out very quickly.

Any way you look at it this is not a trivial problem to solve.

The one solution I can think of that will provide the smoothest transition between phases is to duplicate a non-bypass type UPS (Uninterruptible Power supply). This would comprise of a 3 input full wave bridge rectifiers that are generating high voltage ripple DC, the AC input with the highest voltage automatically contributes the most. And then you run an inverter that generates a stable 220 V AC @ 40 A from that HV DC rail.

Designing and building such an inverter is not a trivial task, but perhaps you can buy such a unit.

Because of the wildly fluctuating inputs (from 110 - 290 V) it might be better to have 3 transformers @ 2:1 step down ratio, 3 bridge rectifiers that generate your HV DC rail at ~ 110 V DC ripple that then is fed to your inverter which boosts it to 220 AC. But this is even a harder design at these high power levels.

It is entirely possible that one of these stabilizer units that you linked to could possibly fill in as your inverter. But it very much depends upon how they are designed.