Electronic – Trouble converting 12VDC incandescent to LED: lack of resistance

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I'm converting two, independent, incandescent bulbs (OEM 212-2) fixtures to use LEDs for automotive map reading. Each incandescent bulb (12-volt/system) measures 1.5 ohms with a meter; however, there is no resistance across the LED [replacement] bulbs. The LEDs will not light up with their respective switches (however they do come on properly when a door is opened).

When I press the switch to "on" with no bulb installed, I see 4.55-volts DC at the socket connectors. This is not enough voltage to light the LED bulb. However, when I reinstall the incandescent bulb and switch it "on", it lights and I see 12.2-volts across the lighted bulb. It appears the circuit (computer?) tests for resistance initially with 4.55-volts, then ups the voltage to 12.2-volts if the resistance is proper (perhaps a method to detect if bulb is good/proper?).

Does anyone have any suggestions regarding how to make this LED work? I'm hesitant to install any resistor, but the reality is that's exectly what's there now albeit in a "controlled-burn" setting. My concern is simply installing a parallel resistor would generate similar heat and merely burn it.

Thanks for the opportunity to ask this question and for any help/suggestions. -Brian

Best Answer

I would tackle this problem in two phases.

1) Find out the minimum resistance needed to tell the computer that the bulb is installed. You can do this by connecting the original bulb with various resistors in series with the bulb. Take that resistance and divide the value by two so as to have sufficient safety margin.

2) Design a circuit that has that resistor installed while 12V is not available. That could be a small 12 Vdc relay with the resistor connected to the Normally Closed contact or it might be able to be a J-FET, depending upon the resistor value.

The idea is that the resistor tells the computer that the bulb is installed and working so that the full 12 Vdc is supplied. When that full voltage is available, the LED consumes enough current to keep the computer happy.

We can give you better guidance once you determine that minimum resistance value.