Electronic – vacuum compatible compact CCD camera

ccd

  1. I need a CCD camera that can be used inside vacuum. Not the flange mounted types used in XUV-X-ray applications, but small compact preferably less than 20 mm dia housing. Does anyone have experience in using standard CCD cameras in vacuum, or can anyone suggest possible sources/references?

  2. Is it possible to set electronic exposure (aka electronic shutter) time, remotely through software, in a USB based CCD camera?

Best Answer

I don't see too many issues using a standard USB camera in a vacuum. Your two largest issues are likely to be heat dissipation, and outgassing from the camera components.

Depending on how high a vacuum you need, you may need to package the camera in a hermetic container. There is almost inevitably going to be at least a small amount of soldering flux/VOCs left on the PCBs from production, and it will outgas when you pump the system down.
If you have sufficient pump capacity, or don't need extremely high vacuum, it shouldn't be too much trouble.
You could also try removing all the plastic from the camera, and baking the PCB assembly at a low temperature to speed up the out-gassing (~100°C?).

Second, at least some of the USB-cameras I have used do dissipate a fair amount of power, so depending on the camera, you may have localized heating issues due to the lack of convection cooling. It should be possible to deal with this using proper heat-strapping, though I think it would probably better to just pick a device with low dissipation.

Lastly, you can certainly buy some pretty interesting USB cameras, which do support all sorts of fun things like variable ISO, and variable shutter time. It mostly depends on your budget.


If you don't mind experimenting, I would say go to your local electronics store, and just buy a webcam, and see what happens (and post pictures!).

The hardest part, I think, is probably going to be hermetically sealing the cable feed-through. You can't just stick the cable in a cable gland, as you will get leakage through the cable, both between the strands, and between the individual wires and the sheath. You will need hermetically rated bulkhead connectors.