Electronic – Very short rise and fall time with relay

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My question is related to the question here. I need very fast rise and fall time (below 2ns) and pulse width of 50ns. Load is 50ohm and voltage is 250V. I have achieved the rise time with a mercury wetted relay (700ps). But problem here is that the fall time is in range of 1.6 – 3ns.

I connected every part as directly as possible to eliminate paths which slow down the pulse.

I can see 1.6ns fall time. But it doesn't happen all the time. Is there a way to decrease the fall time or stabilise it to have constant 1.6 ns? Or should I completely try a different relay, transmission line or maybe another way?

Transmission line is RG58 Coaxial cable.

schematic

simulate this circuit – Schematic created using CircuitLab

Best Answer

Unfortunately this isn't really a mechanical problem and has little to do with the relay itself.

A mercury-wetted relay is certainly the right choice, but their contact closure speeds are a couple orders of magnitude faster than the rise times you're seeing. They typically achieve contact closure times of 3-5 picoseconds, and the contact break time (at least, in the galvanic sense) is going to be on a similar scale.

The rise time as well as the longer fall time are hundreds of times slower than the actual physical contact closure/release times due to parasitics.

1. It's all about energy

Any transmission line (or any conductor for that matter) will have some inductance. Inductance is a measure of how much energy for a particular current something will store in a magnetic field. During the rise time, the rise in current will not occur at the speed of the relay contact closure, but rather the speed at which the parasitic inductance allows. The pulse at the relay will have much sharper rise times, but the pulse as seen at the other end of the transmission line will be slower, caused by the slowed current rise time. The current can't rise as fast as the voltage at the relay contacts would otherwise cause because the inductance represents reactance/imaginary component of impedance, which is just like resistance but represents stored (as opposed to dissipated) energy. It is still impedance, it is still correctly measured in Ω, and it causes a voltage drop. Of course, the contribution to the impedance from inductance (assuming a constant voltage across the inductive element) is temporary and falls to zero once the current (and the resulting magnetic field it creates) reaches a steady state.

2. You don't need much

And while a good transmission line will have very low inductance, it is important to understand just how little inductance is needed to cause something like a 700ps rise time: 10nH would do it at 250V.

On a circuit board that is 0.78mm thick with a solid ground plane on one side, any trace on the opposite side that is 1mm wide will have roughly 200pH of inductance per millimeter. And again, that is with a ground plane right next to the trace, helping to cancel out most of the magnetic field and inductance. Even in that case, a 5cm/2inch trace will have enough inductance to yield the rise times you're seeing.

Now look at your setup, and think about any areas anywhere in the signal path, like the internal path in the relay itself, where the signal and return paths are probably further apart and thus will create a more substantial magnetic field and have more inductance.

My point is that 10nH is a very small amount and unless there is some obvious low-hanging fruit in your signal path that is likely contributing a good portion of this parasitic inductance that you can eliminate, be prepared for a potentially costly up-hill battle to reduce the inductance enough to meet your requirements.

3. But what about the fall time?

I know 700ps is within spec, but everything above was really to provide context for the longer fall time.

When you have energy stored in a magnetic field, it doesn't just disappear. If you abruptly stop or interrupt the current that had been generating those magnetic fields, those fields collapse and induce current to flow in the conductor (due to plain old Faraday's law of induction - collapsing magnetic fields are definitely changing magnetic fields, and thus they induce a voltage). Unfortunately, the voltage these collapsing fields induce will far exceed 250V. You've tried to very rapidly interrupt the current flow, so the voltage (also called back EMF) will rise as high as is necessary. The energy has to go somewhere, and the only other option is an electric field. Storing energy in an electric field requires capacitance.

So guess what the recently opened contacts of your relay are now providing? Yep, capacitance. The contacts are two plates separated by a dielectric. A 3ps break time for a 50ns pulse into 50Ω at 250V could produce a back EMF pulse as high as ~27kV depending on conditions.

Regardless, the voltage will be plenty high enough to arc across the initially small gap between the relay contacts, and once that ion channel is formed, it doesn't need a high voltage to sustain it. Current keeps flowing even after the contacts have opened, which means there is not just the initial energy stored from the pulse rise time to deal with, but also on-going energy from the current still flowing from the 250V through the relatively low-resistance arc that has formed between the contacts.

Do note that this voltage spike will be a voltage across the relay contacts, meaning it is also dropping across them. So even while all this is occurring inside the relay, the spike will not show up in your pulse at the other end of the transmission line, but will be across the switch itself only. So even if you don't see some awful kV transient on your 50Ω load, trust me, it's there. But only across the relay.

This is why relays will have different make and break ratings, because the act of breaking a flowing current compared to making contact when there is obviously no current flowing are not symmetric at all.

4. Conclusion

The answer here is, unfortunately, probably not the one you had hoped to hear. The longer fall time compared to the rise time is both normal and expected. And there isn't much you can do about it except figure out how to reduce your parasitic inductance.

The mercury-wetted relay is a hundred times faster than your rise times and your rise and fall times are being caused by line inductance (or parasitic inductance due to the relay geometry itself, or likely small contributions of many different parasitic sources throughout your signal path) and you'll need to lower that inductance to get faster rise and fall times.