Electronic – Will the fuse blow for long time use

currentfuses

I have a small pump rating at 96 Watt, and the input is 12V DC, max current 8A. The product also comes with a 250V 8A glass fuse. Because the pump is 8A and the fuse is also 8A, does that mean the device will draw 8A current flowing through fuse when working on full loading. Will the fuse be always hot and can easily blow when the device is continuously working for a long time?

Best Answer

Like all electronic components, fuse:

  • they must be derated.
  • have their own lifetime (especially as a function of the overstress - transients).

For instance, littlefuse recommends a 25% derating:

  1. NORMAL OPERATING CURRENT: The current rating of a fuse is typically derated 25% for operation at 25ºC to avoid nuisance blowing. For example, a fuse with a current rating of 10A is not usually recommended for operation at more than 7.5A in a 25ºC ambient. For additional details, see RERATING in the previous section and AMBIENT TEMPERATURE below.

Operating temperature is also an important factor. The higher the ambient temperature, the hotter the fuse will be, the sooner it will melt.

Repeated surge also will determine the fuse lifetime, as reported in this article (J. McLinn, "The Simple Fuse", IEEE Reliability Society 2008 Annual Technology Report.).

enter image description here

The higher the current spike, the smaller the number of surges the fuse will withstand.

This is the case of your pump: despite it's rated at 8A continuous load, it will probably have a larger inrush current.

By the way, remember that if the current of your load has large high-frequency components, the equivalent fuse series resistance will be larger, due to skin effect (i.e. it will likely blow earlier at the same RMS component). This might not be your case though. (It's rather a problem if you PWM a load, like an heater).