Solar Cell to DC-DC converter to Li-Ion charing module, is the DC-DC converter necessary

battery-chargingdc/dc converterlithium ionsolar cell

I have the following components:

I'm thinking of connecting them like this: Solar Cell -> Converter -> Charger -> Li-Ion Battery. The reason being is that the converter will keep a constant 5V into the charger, which will charge the battery. My questions:

  • Why can't I remove the converter if I'm willing to accept inconsistent charging? It will also avoid any power usage that existed across the converter.
  • If I take another solar cell and connect in parallel to the first, will I get 5V, 400mA?

[EDIT] My constraints:

  • Using it indoors, will get some sunlight, varies between 3-5V (maybe more on a really sunny day), but a lot of the time will be crappy fluorescent light.
  • Will trade consistency with efficiency i.e. It doesn't have to be on all the time, but when it's on, I'd like it to power the charging module properly, and charge the li-ion battery.
  • The converter seems to boost to 5V for inputs less than 5V, but if input is over 5V, then output of converter will NOT clamp to 5V and actually rise with input.

Best Answer

Parallelling panels: This can be done to increase the maximum producible current, but generally good practise to put a diode in series with each panel's output to deal with the situation where the panels are not equally illuminated. One panel that is in bright sunlight, and the other that is in shade, the panel in sunlight will be driving current back down into the panel in shade and potentially could damage it, so put some diodes in to ensure current can't flow back into the panels. Some panels come with built in diodes for this, and some don't. Chose a diode with a low forward voltage drop (you don't want to waste too much energy as the panels are naturally inefficient anyway).

DC-DC converters are not necessarily the device you want to use. You need to understand the difference between DC-DC converters, voltage regulators.

Often what you really want is a low drop out (LDO) voltage regulator to keep the output at a nice steady level, regardless of what voltage is coming out of the PV panel. Of course, if the sunlight intensity drops too much, then the output voltage of the panel will drop so low that the voltage falls below the minimum input voltage for the regulator and the regulator will not be able to maintain its output at the specified regulated output voltage.

It's difficult to maximise the power output from a solar panel because the input voltage can vary so much, you might want a 5 volt steady output but find the panel voltage can vary from say 3V to 12V. When the sun is bright enough to produce 6 or 7 volts or more from the panel, then you'll get a nice steady 5V on the output of the regulator, but when the sunlight intensity drops and the panel only produces 5.0V volts or less, then the regulator can't function and the output drops, but the panel is still producing power but you can't use it. This is where you need to start thinking about Maximum Power Point Tracking (MPPT) solar charge controllers. (I haven't yet seen a decent accurate explanation of how they work on the internet).

To answer your specific question, why can't you remove the DC-DC converters? As I indicated earlier, I'm not convinced they are really the type of device you want to use. If you remove them (or remove a voltage regulator), you may find your panel output voltage goes too high and causes damage to the device it is powering.