Cheap thermocouples. Homemade

thermocouple

I need to make a bunch of thermocouples but I don't want to spend a ton buying them pre-made. I only need short thermocouples (like 6-8" long) so if i were to buy them it would be wasting a lot of wire too. I know thermocouple wire is pretty cheap but I don't have a good way of connecting the ends. I need to measure temps about 200C so regular solder won't do. I don't have a welder either. Is there any other good way of connecting the ends? Would JB weld work or would that mess up the reading. What about a high temperature epoxy? Can the wire ends be twisted together or can they only touch in one place at the tip?

Best Answer

Wire ends can be twisted together without any problems.

I performed an experiment as part of my undergraduate coursework where we used twisted pair of copper and constantan wires (twisted part about 2cm in length) that were held in place mechanically. It worked quite well. The temperature range was about 100-300C, so that should be right in your ballpark.

When you twist the wires, you have to make sure they are twisted around each other, not one twisted around the other. The best way I found to achieve this is to bend each wire 45 degrees, so they make a 90 degree angle with respect to each other. Then just hold both wires and twist.

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