Electrical – Bulk Capacitance inrush current limiting solutions

capacitordc motorpowerpower electronics

Usually in DC input motor controllers a relay is placed in series with the power supply ( Vbat+) a resistor is connected in parallel with it. This resistor is said to be a precharge resistor for the bulk capacitance (ex: 4700uF at 48v ).

I want to eliminate the relay from this circuit , and i want to know what are my options for limiting inrush current for the bulk capacitors , which as i understand stabilized the dc link from switching and supplies peak current for motor.

My question is:

1- can i use an NTC alone and have the same performance if yes how is the selection is made ?

2- should i place a mosfet in parallel with this NTC that opens after the capacitors are charged ?

schematic

simulate this circuit – Schematic created using CircuitLab

3-is there any recommended alternative ?

Best Answer

NTC is usually used allone. It affects reliability because it gets hot, also it's not very consistent.

Do exactly what you drew, but with a resistor (and better from the hugh side).

Another option- power line filter. It may have significant inductance, so inrush current is slightly limited.