Electrical – Circuit design with multiple voltage levels

power electronicsswitch-mode-power-supplyvoltage-regulator

I'm working on an art piece based around an Arduino Mega that essentially requires power for three types of devices:

  • Solenoids (4): 24 V, ~100 mA a piece (400 mA, 9.6 W total)
  • NeoPixel LEDs (1280): 5 V, ~60 mA a piece (77 A, 384 W total)
  • Base stepper motor (1): 5 V, not really an issue because it can be powered with an H-bridge driver from the output of the Arduino

Since the LEDs are the primary current consumer here, we're thinking we'll use this 600 W, 5 V DC power supply (SE-600-5): http://www.meanwellusa.com/webapp/product/search.aspx?prod=SE-600

This power supply has three pairs of output terminals, and is rated for enough current to power the LEDs.

The concern here is how to step up that voltage from 5 V to 24 V to power the solenoids (with enough current). We are considering voltage regulators, boost converters, as well as a high voltage amplifier like the PB64 from Apex Technology (shown in Figure 4 here: https://www.digikey.com/en/articles/techzone/2018/apr/how-to-combine-high-and-low-voltages-in-a-single-design)

Does anyone have any experience with issues like this? How would you recommend managing two voltage levels?

Thanks so much!

Best Answer

IMO it would make much more sense to use an SE-600-24 and use buck convertors to create a local +5V supply for your LEDS.

You have the potential to need conductors that will support many 10's of amps (if you have 4-5 major wiring runs) if you use a 5V supply and it is best to get this done at the highest voltage and lowest current possible. Running 5V any distance you will end up with significant voltage lose, and may end up with signal ground problems for your LED data.

There are plenty of 2-5A Buck convertors like this, this (I've used a bunch of these and I like the input capacitors) or this available at low cost that would support groupings of up to 50+ of your LEDs allowing much smaller wires to be used in your installation.

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