Electrical – Float charge heat dissipation of battery

battery-operated

I have a lead acid battery with specifications shown below.
I wish to calculate the power & energy required to charge the battery from fully discharged.

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Constant current discharge (amperes) at 25 Celsius
1.65V for 15 min=337

Constant power discharge (Watts per cell) at 25 Celsius
1.65V for 15 min=597

Based on the information above, can I know which voltage and amperes should be use to calculate the charge ?heat? dissipation of the battery and what is the formula ?

Best Answer

Charging Mode:

Lead Acid current charge efficiency is high - say 90% +
BUT Wattage charge efficiency is lower.

Data sheet says max charge current is 60 A. That would be at from about 12V to say 15V.
At that high rate the power would be about 15V x 60A = 900 Watts.
You can charge at substantially lower than that. eg 20A is the nominal 10 hour rate and power would be 12 to 15V x 20A = 240 - 300 Watt range.
Slower again is possible, but very low rates may not fully charge battery. A higher rate may be needed to achieve a topping or boost charge 'at the end' needed to equalise all cells.

Thermal power dissipation would be expected to to in the 10% - 30% range of input power and vary across the cycle. The energy input to replace output would probably be 110%-130% depending on various factors.

Boost charge serves mainly to equalise cells - so current should be low but efficiency may not be good. BUT ...

Float "Charging"
is not really "charging" at all - it is maintaining the battery in charged state and only needs to make up self discharge losses so should be very low.
For a self discharge of say 10% of capacity in a month (high) you'd need a makeup charge of
200 Ah x 10% / (30 days x 24 hours) ~+ 30 mA
and 360 mW for a 12V battery.

So "a few Watts" seems a good real world answer.

Easiest is to measure float current and see.


Cyclical & Standby use:

Note that two float voltage ranges are specified by the manufacturer.
14.4 - 14.7V for deepish discharge use. and
13.6 - 13.8V for standby or "float" use.

The former is for where the battery frequently does substantial work and is then recharged after each use. The latter is for when the battery is seldom used to work but "lurks" in full charge mode waiting the time when it will be needed.


Discharge formulae:

I take the two formulae given to mean as below.
1.65V is "rather low" and should only be used at high rates where IR voltage drops account for quite a lot of the drop and actual cell voltage is higher.
Where did you get those formulae.
The battery will not last 12 years if discharged in that manner frequently.

Constant current discharge (amperes) at 25 Celcius 1.65V for 15 min=337

Can be discharged from fully charged at a constant 337 amps for 15 mins to an end point voltage of 1.65V per cell.

Constant power discharge (Watts per cell) at 25 Celcius 1.65V for 15 min=597

Can be discharged from fully charged at a constant 597 Watts for 15 mins to an end point voltage of 1.65V per cell.

For interest:

337A x 15/60 h x (2.25 + 1.65)/2 Vavg x 6 cells = 985 Wh.
597 W x 15/60 h x 6 cells = 895 Wh

For 337A discharge to yield 895 Wh the average voltage per cell = 1.77V (!).

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