Electrical – How to get 6V DC motor running using PWM through STM board

The simplest solution would be to use a low side NPN switch:

You say the motor DC resistance is 11.5 Ω, so the maximum current it can draw is 1.8 V / 11.5 Ω = 160 mA. Actually the transistor will eat up a few 100 mV lowering the maximum possible current, so this is a safe maximum to design to. Figure the transistor is good for a gain of 50 minimum, so we need at least 160 mA / 50 = 3.2 mA base current. 5 mA is then a good target to make sure the transistor is solidly saturated when on. Figure the B-E drop to be 700 mV, so that leaves 1.1 V across the resistor when on. 1.1 V / 5 mA = 220 Ω.

C1 is there to speed up the turn-on and turn-off. (220 Ω)(4.7 nF) = 1 µs, which is the C1-R1 time constant.

The PWM frequency should be fast enough so that the current thru the motor changes little each on and off phase. The ripple caused by the PWM is a AC voltage superimposed on the average DC voltage. Only the DC voltage goes to moving the motor. The AC component causes no torque, only heat, so you want to keep it low relative to the DC. Generally you run motors a bit above the human hearing limit, which is also usually fast enough to keep the AC component small. At 25 kHz, for example, the PWM period is 40 µs, which should give you plenty of resolution from any reasonable PWM peripheral in a microcontroller.

Added in response to collector scope trace

The basic shape of the waveform looks good, so it appears the transistor is switching properly and the voltage is being applied across the motor properly.

The spikes at turn-off are worrisome. They could possibly be scope artifacts, but if your scope trace is accurate, then the diode is not working or not connected properly. The spikes shouldn't be more than a volt or so above the supply.

D1 not only keeps the transistor from getting fried, but it preserves much of the motor current during the off time. The first is necessary, and the second increases efficiency.

Added 2

Looking more closely at your scope trace, I see that the collector voltage when the motor is off is 2.48 V. You say the supply is 1.8 V, so that makes the off voltage 680 mV above the supply. That means you did not build the circuit as I said. You obviously used a ordinary silicon diode, probably a slow one like a 1N400x. The slow turn on time of the diode explains the voltage spike, and reduces overall drive levels a bit at a specific PWM duty cycle. It will also cause shoot-thru for a time when the transistor is turned on again, since the diode is still conducting. A Schottky diode will have lower forward drop and effectively instant reverse recovery in the context of this circuit.

The system should still generally work, but try with a Schottky diode like I specified.

Reduce the 10K resistor to 3.3K or even 1K.

The Si2302 device that you are using has threshold voltage around 0.65V, this is much lower than many MOSFETS which more typically have a a threshold of 2v - 4.5V.

All effects you are seeing are probably because of the pullup resistor in the Arduino (assuming it uses an AVR processor). This can be anywhere between 20K and 100K and will be putting enough current out of the processor to create a bias voltage that turns on the MOSFET slightly.

When you measured the gate resistance, was it still connected to the Arduino?

The pull-up can be disabled programmatically, but of course not until the software is running.

kevin