Electrical – Li-ion Battery Shelf Life Calculation (Including Temperature)

batterieslithium ion

Long time reader, first time poster…

I have encountered an potential issue in regards to shipping Lithium-ion batteries in products over from China to the United Kingdom.

I have always factored in the standby battery consumption when calculating a products shelf life, but it has come to my attention that during transit in containers, these products can undergo heats of 60°C (140°F) for up to 28 days.

After this period the products will then be returned to "ambient" temperature and stored normally.

How can I factor this extreme temperature period into my calculation when calculating product shelf life?

Thanks in advance!

Best Answer

I've found what is hopefully some relevant information over at batteryuniversity.com

Whilst I don't have any calculations it would seem that they have done some measurements of li-ion batteries

enter image description here

enter image description here

Over the first 24 hours they will already be at 95% looking at the first table. So we can assume that they are at ~95% by the time they are put into the box ready for shipping.

Looking to the second table it would seem that they lose 35% of their charge per month if stored at 60°C whilst above 60% charge. So if we do some rounding of the time up (For ease let's just say that 28 days = 1 month). This means our 95% charged batteries lose another 35% whilst in 60°C transit. This puts our battery now at 60% charge.

So you can assume the batteries you receive to have retained >60% of their charge. I know this is all very rough estimate figures but hopefully this helps you if even just a bit.