I have a few small-ish unmarked power transformers. I would like to know what their ratings would be if I had the manufacturer's specifications. So far, I have determined that I can safely connect them to the mains without tripping a breaker.
For the voltage, I can use a DMM. However, an unloaded transformer produces a different reading than one with a load. Does the spec for a known transformer refer to the loaded or the unloaded reading?
I have heard about methods for approximating the transformer current capacity by measuring weighing them, but:
- the transformers are well under a pound, making a weight less
accurate - one type of transformer I have, for which I have 3 units,
has two secondaries, and I would like to know the current capacity
for each; the overall weight of the transformer will give only an approximate total power
I am about to experiment with an empirical approach in which I place power resistors of known values across the secondary in series with a DMM set for current reading, and then use an IR temperature gauge to watch how much the transformer heats up. The only problem here is I don't know what a typical maximum temperature would be.
Is this a viable approach? Any suggestions on making it accurate, such as an appropriate maximum temperature for the transformer under load?
I welcome answers with other techniques.
Best Answer
About 50 years ago there was a rule of thumb that 1 sq.cm of main magnetic core can handle 10W of power. This was for 50 Hz AC. For 60 Hz it should be 20% better. The current capacity of a winding obviously depends of wire gauge, there could be low-current sections of the transformer, but it should be a good indication of carrying capacity (since no manufacturer would waste copper unnecessary). You should use transformer design rules when estimating current capability of a winding.