Electrical – Nichrome wire not heating up in circuit

power supply

Making a hot wire foam cutter, Using 24 Swg gauge Nichrome wire.
Resistance of wire is 4.39 Ohm/M. I'm using 5cm so divided the amount of resistance as per cm respectively that would be 0.219 Ohms and did a testing with a multi meter. I'm using a 12 volt 1 amp adapter. Fitted up the whole circuit and powered it up but the Nichrome is not heating up. checked for broken circuit but everything seems to be fine. Can anyone please tell me what I'm doing wrong ?

Best Answer

If R = 0.219 Ohms to reach >1000'C may need > 12W ~ 15W

  • Since V²/R=P , V=√(R*P) = √(0.22Ω*15W) = 1.82V
  • Since I=V/R , I = 8.3A

Consider using AWG 30 to 36 with 5V to 12V or use an ATX power source 3.3V 20A supply with current limiting.

Industrial foam cutters prefer to use smaller gauge.