I have a bridge rectifier that is converting 240v AC into approx 358V DC
The rectifier is smoothed by 2 X 10,000uf capacitors
Under full load, I am drawing 3000 watts on the DC side but for some reason the voltage drops down to 280V DC yet the AC side stays at 240
My question is why is my voltage dropping so much? The DC cables are 300 feet long #10 awg wire but the voltage measures the same at both ends +/- 1% so its not lost in the cable. I also checked that all the connectors are tight and making proper contact. Nothing is getting hot either..
The meter I am using the measure with is a "Circuit test DCL-320"
Here are the components I am using:
https://www.digikey.ca/product-detail/en/crydom-co/M5060SB400/CC1656-ND/752672
2 X https://www.digikey.ca/product-detail/en/rubycon/400LSU10000MNB90X151/1189-1911-ND/3927506
Thanks for any assistance
John
Best Answer
This is where people make false assumptions. This only applies to linear loads and a bridge cap is a short circuit of about 0.1 to 1 Ohm not 20 Ohms.
It all comes down to impedance ratio of load/source. For a linear PFC it needs to be a high R Load/Source ratio. Batteries and caps are very low impedance with pulsed current.