I speculate this is just barely an EE question, but I'll risk it anyway:
I'm replacing a set of 175C 10A thermal fuses (with 172C 10A actually). At this temperature / current range, do we need special high-temp crimps or will any ol' ebay copper crimps do?
EDIT: Good comments, some clarifications:
- application is an electric single-burner mini stovetop
- stovetop wire insulation is in excellent shape and will shroud crimps
- crimp material suggestions welcome and appreciated
Best Answer
Copper being soft metal, may or may not be poor crimp material for this application. Some are silver plated brass, , stainless steel, some copper. It depends on the mating materials , ruggedness, operating conditions and tooling.
It MUST be capable of a 5 pound pull test without fatique on resistance or strength. It must be a gas tight fitting, so that the mating surfaces do not oxidize and must be done with proper tooling for consistency.
Commercial equipment may use a spot welder but a high quality gas-tight crimp machine is cheaper. There are many material types depending on other specs which were not given in the question, such as budget,qty. & reliability.