Electronic – arduino – Can’t get a precise reading with PT100 temperature sensor

^{simulate this circuit – Schematic created using CircuitLab}

You're going to run into some accuracy issues such as:

1. noise from the 5V line
2. self heating
3. possible voltage drop (due to length of wire)

I would just go with a one wire thermometer like the DS18B20/DS18S20. Using a digital sensor, less immune to noise. You can even run it at a much longer distance. There's a library for the Arduino already. Anyway, that's my route.

Going with your route:

If you only want the temperature range from 20C to 30C, you're going to have to play around with your resistor to get that range. For example, at 20C the nominal resistance is 1922ohms and at 30C, 2080ohms.

So voltage divider states yields:

$$@20C: V_o = V_i\cdot\frac{R_s}{R_s+R1} = 5V\cdot\frac{1922}{1922+1000} = 3.288V$$

$$@30C: V_o = V_i\cdot\frac{R_s}{R_s+R1} = 5V\cdot\frac{2080}{2080+1000} = 3.376V$$

Difference is 0.08778V or 87.78mV. Since arduino's analog uses 10b (1023): \$\frac{5V}{1023} = 4.888mV/\mathsf{step}\$. This should have yielded 17.9 steps (\$\frac{87.78mV}{4.888mV}\$, so let's just say 17. If you want to bring this down to a larger resolution, you can connect the 3.3V from the Arduino's FTDI port to analog reference pin. However, power your voltage divider with the same 5V. In your void setup(), use analogReference(EXTERNAL). What this will do is set up your analog to use the 3.3V reference instead of 5V internal reference.

Now, let's do some more math:

Since we're using 3.3V reference now, the resolution changes to \$\frac{3.3V}{1023} = 3.23mV/\mathsf{step}\$. This will now yield 27.2 steps (\$\frac{87.78mV}{3.23mV}\$) (let's just say 27 steps).

As you can see, we're just improved from 17 steps to 27 steps. In a range of 10C (30C-20C), we can theoretically get a resolution of 10C/27 = 0.37C. I would recommend a capacitor in parallel with the sensor to create a first order low pass filter (allows low frequency through and rejects high frequency after cutoff at a rate of 20dB or 10 times rejection per decade). Wire this capacitor right between A0 and gnd (as close to A0 as possible). Cut off filter is calculated using:

Let's say you're using 1k resistor and 1uF capacitor:

$$f_c = \frac{1}{2\cdot\pi\cdot R\cdot C} = \frac{1}{2\cdot\pi\cdot1000\cdot0.000001} = 159Hz$$

All you have to do now is to play around with the resistor value (it should be bigger than 1k now). Make sure that the worse case scenario will not provide a voltage greater than reference voltage.

I would probably choose a 2k resistor:

\$V_o = 5V\cdot\frac{1922}{1922 + 2000} = 2.450V\$ so analogRead yields 759

\$V_o = 5V\cdot\frac{2080}{2080 + 2000} = 2.549V\$ so analogRead yields 790

Worse case scenario: @150C -> 4280ohms

\$V_o = 5\cdot\frac{4280}{4280+2000} = 3.4V\$ (ok)

Difference 98.73mV -> 98.73mV/3.23mV -> 30 steps

Low pass filter: \$(2\cdot\pi\cdot2000\cdot0.000001)^{-1} = 79.6Hz\$ (AC signal at 796Hz is reduced to 10 times smaller, at 7960Hz is 100 times smaller, etc).

Simple algebra. Plug one of them into the other and simplify:

mv = code * 5000/1024

temp = (mv - 500) / 10

temp*10 = mv - 500

temp*10 = code * 5000/1024 - 500

temp*10 = (code * 5000) / 1024 - 500

(add divisor/2 before performing an integer division for rounding)

temp*10 = (code * 5000 + 512) / 1024 - 500

temp*10 = ((code * 5000 + 512) >> 10) - 500

One multiply, one shift right by 10, one addition, and one subtraction. Then convert to BCD and display it.

However, if you have an 8-bit ADC, you're probably going to want to divide by 256 instead of 1024 (shift right by 8 instead of 10) and add 128 instead of 512.

And here is an algorithm for converting binary to BCD: http://www.eng.utah.edu/~nmcdonal/Tutorials/BCDTutorial/BCDConversion.html

Just run that, split into groups of 4 bits, and drive each digit in the display with one group (after decoding to the proper 7 segment signals, of course).