Electronic – Arduino high voltage analog out

The analog in pin measures the voltage. That pin is very high impedance, which means that not much current should flow into or out of that pin. It looks like a very big resistor to ground.

Keep in mind that current is a measure of the amount of charge flowing past a certain point. The voltage is the amount of potential at a certain point.

You also need to know that any time you have 2 equal resistors in series, the voltage at the point in the middle of these two resistors will always be half way between the voltages at the ends. This is a consequence of the series resistance rule that say the total Resistance of resistors in Series is just the sum of the resistors. It also makes intuitive sense.

In your diagram it is not clear where the analog in pin would go. Let's say we put it here...

In this case, if only the bottom switch is closed, we can figure out what the voltage on the input pin would be by using ratios.

We have 4 equal resistors in series. The value of the Resistors doesn't matter for figuring out the voltage since they are equal.

The total voltage across all the resistors is 5 volts. That 5 volts is Diovided into 4 equal parts by the resistors, so the voltage at each place looks like this...

...and your ardunio analog input should read 1.25 volts. Try it! You can also use a multimeter to test.

Now lets see what happens when we close the 2nd switch from the bottom. Now the bottom resistor doesn't really matter because all the current will flow though the newly closed switch. Now the 5 volts are divided by 3 equal resistors. Let's see what that looks like...

Now your ardunio analog input will read about 1.66 volts.

Repeat for the 3rd switch from the bottom and you will get about 2/5 volts at the input because now the current is only flowing though 2 resistors and you are measuring in the middle of them.

Finally, when we close the top switch, now we are effectively connecting the analog in pin directly to the +5 volts at the top of the battery, so you will see about 5 volts.

Make sense?

Now lets look at how you might pick possible values for the resistors. In theory, as long as all the resistors are the same then you will get the same results. In the real world, this is limited by factors including (1) the wire between the resistors has some resistance itself, (2) the analog input actually does let some current flow into it, and (3) there is a limit to how much current that battery can supply while keeping the voltage across it 5 volts.

If you pick too high a value for the resistors, then the little bit of current flowing into the analog in pin will now actually significantly impact the voltage. The input impedance (basically the same as resistance in a case like this where the signal is DC) is for an Ardunio analog input is about 100M ohms. So, if we picked 100M ohms resistors then take the case where the top switch is closed....

Now the reading We get is 2.5 volts because the (circuit that acts like a ) resistor inside the ardunio is equal to the resistor outside.

If we go to the other extreme and pick values that are very low, now the resistance of the wires will become important. Let's say we pick 1 ohm resistors, you should be able to see now that the wires will be in the same ballpark as the intentional resistors and throw things off that way.

Another important factor is that in this circuit, the current flowing is not really doing any work - it is there just so we can detect the resistors in the path by their effect on the voltage. We want to pick resistors large enough so that no too much current will flow and drain our battery and potentially even make a fire (high current running though a low resistor makes heat).

Turns out that 10K ohms as shown is actually a good value to use. IN the worst case when the top switch is closed, we have 5 volts / 10K ohms = 0.5 milliamps which will not be much of a burden on the battery but will still be big enough that the 100m ohms on the input pin will not even be noticeable.

Not wasting power

Take a look at this circuit here...

Again, all the resistors have the same value (10K in this case) to make things easy.

When all switches are open, the Analog In pin is connected to 0 volts through a resistor and there is no connection to 5 volts, so the input will be very close to 0 volts. Also interesting is that no current will be flowing, so when no switches are closed you don't use any power.

^{simulate this circuit – Schematic created using CircuitLab}

Now try closing switch S1. We now have a total of 4 resistors between 5 volts and 0 volts, so they are dividing the 5 volts into 4 parts - each part being 1/4 * 5 volts = 1.25 volts. So, when S1 is closed, the analog in should see 1.25 volts. Note that since the Ardunio gives you a number between 0 and 1023 representing the values between 0 and 5 volts, you should see a value of about 1023 * 1/4 = 255 in your code.

^{simulate this circuit}

Next try closing switch S2. Now we have only 3 resistors in between 0 volts and 5 volts, so we should see about 1/3 * 5 volts ~= 1.6 volts on the analog in pin. Switch S1 and Resistor R2 now don't matter anymore. Make sense?

^{simulate this circuit}

Keep going to switch S4 and you'll see that now the input pin is connected almost directly to the 5 volts. The 10K resistor that is also connecting the pin to 0 volts doesn't really matter anymore since the resistance of the wire going to 5 volts is almost zero. Now the analog in pin will see about 5 volts.

^{simulate this circuit}

At first glance, it might looks like there is a short in the above case where S4 is closed, but let's take a closer look...

^{simulate this circuit}

Remember that the analog input pin is "high impedance", which in cases like this basically means that it has very high resistance to the flow of current, on the order of 100M ohms. If we use V=IR with a V of 5 volts and resistance of 100M ohms, we get a current of 50 nano amps. A "nano" is 1 billionth, so you can see that very, very little current Actually flows though the input pin in this Case.

Yes, you can do this, and it may or may not be fairly easy for you. If you supply the Uno with 12 volts, you're halfway there.

In principle, this will work

^{simulate this circuit – Schematic created using CircuitLab}

but there are a few caveats.

1) This assumes the PWM output of your Uno actually goes to 5 volts, and for a load like this, it probably will. The R1/C1 combination filters out the PWM frequency to produce an approximately DC voltage level of 0 - 5 volts. Then the op amp, with a gain of 2, boosts this to 0 - 10 volts, and Q1 provides the necessary current boost to drive 40 mA.

2) The output may not quite reach 10 volts, since the LM324 needs to provide 10.7 volts when you include the base-emitter voltage needed, and this is right at the edge of what the LM324 can do with 12 volts. If this doesn't work, and you've GOT to have the last volt of drive (9 - 10 volts), you'll need to increase the 12 volts to 15. Or, you can replace the op amp with a rail-to-rail amplifier, and not worry about it.

3) The values of R1/C1 produce a compromise - low ripple of the DC value vs speed of response to a PWM change. You'll have to determine for yourself which compromise is acceptable. Increasing R1 or C1 (or both) will provide a smoother drive voltage, but at the expense of slower response times. I assume an inverter control doesn't have to respond all that quickly, but you need to determine that for yourself.

4) I've shown a 2N3904 as Q1. If you use this, it may well need to be heat-sinked. Assuming the inverter analog input behaves like a simple resistor drawing 40 mA at 10 volts says that you can treat it like a 250-ohm resistor. In that case, Q1's maximum power dissipation will be about 0.15 watts. This ought to be OK, but the transistor should get up to nearly 60 degrees C, which is the "ouch" threshold. Just something to keep in mind.

5) R4 is just there as a bit of insurance that the output will remain stable when the inverter is not connected - and you do want to test this before you hook it up, right?