Electronic – At what current and voltage do typical resistors explode

resistorssafetyzener

I don't have an explosion chamber, so I cannot test critical values.

  1. If you explode resistors with too high current-voltage combination, does it damage your equipment, such as multimeter and DC-supplier, even in the explosion chamber?
  2. How do I notice when a critical point for resistors is achieved, not touching the hot component?
  3. I want to test a Zener diode for increasing voltage. I have a great amount of different diodes, but I have no idea which ones are Zener diodes. Which resistors and Zener diodes should I use and how do I find the right ones without exploding them?

Best Answer

In my experience, resistors and diodes burn, but they don't explode.

The only components that I've experienced exploding are tantalum capacitors when placed with the wrong polarity and transient voltage suppressors ("tranzorbs") when exposed to ~2x their rated voltage.

To determine which resistors or diodes to use, you can check their power rating. For example a typical through-hole resistor is rated for 0.25 W. Depending on how you're using the resistor, there are three equations that are useful to calculate the power dissipation:

  1. Watts = volts * amps
  2. Watts = volts * volts / ohms
  3. Watts = amps * amps * ohms

For example, suppose you have a 10k resistor that you're using as a pull-up resistor for a pin on a 5 V microprocessor. The maximum power drawn by the chip through the resistor (by equation #2) will be 5 * 5 / 10000 = 0.0025 W, or 2.5 mW. That's fine even the tiniest surface mount resistors.