Electronic – Burned out potentiometer

ledpotentiometerpower

DISCLAIMER: I am just tinkering with electrical engineering and can barely do the basics yet.

Background

I have done a little work on a breadboard connected to my Raspberry Pi, but today I wanted to put my new battery pack to use. I set up a simple circuit to control the brightness of an LED with a potentiometer and it worked just fine. Then in my usual how-much-can-I-change-before-it-breaks fashion, I removed the resistor to see how bright I could make the LED before it burned out (yes I know it was a dumb idea). I got the LED up until it turned red (it was a green led) and then started smelling something burning. The LED was fine but the potentimeter was what was making the smell. Yes, I unhooked everything as soon as I stared smelling burning.

Question

What did I do? I looked online and didn't find anything about burning out a potentimeter.

Best Answer

schematic

simulate this circuit – Schematic created using CircuitLab

Figure 1. LED and pot smoker.

You forgot to tell us the voltage of the battery and the value of the pot. I'm going to assume 6 V and 1k.

A typical potentiometer has a power rating of about 1/8 W. That's the amount of power it can safely dissipate along the whole resistance track without overheating. We can now work out the maximum current that can safely be run through the pot. The relationship between power, current and resistance is given by the formula \$ P = I^2R \$ so \$ I_{MAX} = \sqrt {\frac {P}{R}} \$. For a 1k, 0.125 W pot that works out at \$ \sqrt {\frac {0.125}{1000}} = 0.011~A = 11~mA \$.

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Figure 2. LED current vs voltage curves. Source: Electronic Tutorials.

Next we turn to the LED. From the graph in Figure 2 we can see that once the LED turns on a small increase in applied voltage results in a large change in current. This is why LEDs are always powered from current limited supplies rather than constant voltage.

What did I do?

You decreased the pot resistance allowing more and more current to flow through the LED. At 20 mA the LED was probably at full brightness and the pot was already at twice its rated current. By the sound of things you kept on going so you probably had 50 to 100 mA in your circuit which is above the rating for both components. Smoke is the typical result.