Electronic – Can WD40 be used to mitigate water damage on electronics

Many electronic assembly lines have a water cleaning machine in them. Basically it runs the PCB through it on a conveyor belt while spraying it with water. One smaller contract manufacturer I visited actually used standard dishwashers to clean PCB's (but had a closed water system, so no bad stuff made it into the sewer). In my lab, we use water soluble flux that must be cleaned with water, as the flux itself is very conductive. I simply rinse the PCB in the sink and dry it.

There are several important things to note when washing a PCB with water:

1. The PCB should not be powered. This seems obvious, but people often forget about batteries for the real-time-clock and stuff. Sometimes the batteries will survive the washing step, but it's best to not tempt fate.

2. The PCB should be completely dry before powering it up. This is the tricky one, since there are many small nooks and crannies for water to go into, and it doesn't evaporate quickly in those tight spaces. I'm in Colorado, where the humidity is often less than 30%, and I will either let the PCB drip dry for more than 24 hours or use a heat gun to speed things up. If you're in a more humid climate then extend the drying time accordingly.

3. Some parts don't survive washing. Speakers, buzzers, and microphones are the big ones. Some switches and buttons don't like being washed either. Of course there are always exceptions.

4. If your water has a high mineral content then you might want to do a "spot free rinse" using deionized or reverse-osmosis-ized water.

The #1 way water damages the electronics is by shorting things out while the power is on. The #2 way is by corrosion. Interestingly enough, it's not the water that does the damage but all the impurities that are dissolved in the water. Pure water doesn't do much (but look at it wrong and it'll get impurities). Of course, not powering on the device and drying it relatively quickly will prevent both of these problems.

Shutting off the power to such a device should not hurt it. After all, power can be interrupted for various reasons like a power outage, a breaker popping, and the like, so devices are designed for that.

Some complicated devices may have software issues when power is suddenly interrupted, but should not suffer hardware failure. For example, you shouldn't suddenly shut off power to a PC since that doesn't allow the OS to flush pending file changes to disk, allow device drivers to shut down their devices in a orderly fashion, etc. The PC will physically survive, but some files may be corrupted.

Routers and modems without mass storage devices are much less likely to have software issues with suddenly interrupted power, and should not get damaged by that physically. Cables are impossible to damage just by interrupting normal power. To kill a cable you have to put significantly more than the rated current thru it, which interrupting power doesn't do.