Electronic – Cold weather battery power

batterieswireless

I've built a temperature sensor module that runs off of 4xAA batteries and sends data back to a computer via XBee. Works great, until the weather gets cold. At that point, the rechargeable AA batteries (I've tried duracell and eneloop) die very quickly. At 40 or so it seems like they can hardly muster the 3.3V needed to power the wireless.

This needs to be battery powered – running a wire to it isn't an option.

I'm trying plain old alkalines right now, but I was wondering if anyone had any tips on getting enough power out of batteries during the winter. Do I just need to double up and use 8 batteries? Do NiCad or LiPo cells work better than NiMH? Would switching to a different wireless module that can handle lower voltage solve the problem?

Best Answer

Are the batteries actually dead or will they start to work if the temperature is increased? Is the XBee on all the time or does it spend most of its time sleeping?

Assuming the batteries just need to be warmed -- if the XBee does not have to be on all the time you may be able to perform a startup sequence that consists of drawing current from the batteries to warm them up and then enabling the XBee.

A wide input range DC-DC converter would also enable you to startup at lower voltages.

One other note the XBees can be run at 3V. They also draw very low currents in the hibernate modes when run at 3V. I have some plots of duty-cycle and current draw for different operating modes at http://wiblocks.luciani.org/white-papers/intro-to-zigbee.html