I'm working in an application where I have to use different connector type system as a Ethernet plug. I did test this already in a single cable inserting this connector in the middle acting as a breakout and it works.
For the final design one of the solutions is to populate a standard RJ45 on the PCB and then make an adapter from the Ethernet plug to our connector system. This should work fine but the problem is that it takes quite a lot of space into the PCB enclosure.
Another solution which would solve the space issue is to use a magnetics IC like this one and solder the Ethernet pairs directly into the PCB board but not sure if this would work fine, I have not seen any working examples/applications of this…
Does anyone know if this last solution (magnetics IC + soldering pairs) would work fine?
Best Answer
The idea behind the magnetics is to isolate the grounding of the differential pair (for esd and stopping DC currents), the second is to create impedance with common mode chokes to stop common mode noise.
Locating the magnetics away from the phy could create problems, but is doable if you do these things:
Ethernet differential lines need a characteristic impedance of 100Ω, make sure the lines cables and connectors leading up to the magnetics are routed as differential lines and have the proper impedance. So if you are soldering pairs, and you can maintain a 100Ω characteristic impedance then then go for it.
Locating the magnetics away from the phy could introduce noise. Why? because you no longer get the benefit of the common mode choke in the magnetics. The longer you make the cable between the phy and magnetics, the larger loop area and more chance that the ground of the phy and the ground of the magnetics will be a different potential. Make sure that the ground of the phy side of the magentics and the phy are the same.
If the environment is noisy this could be a problem, the best way to check would be to build the design then check the eye diagram with a differential probe.