Electronic – Contact resistance is messing with the transistor switch

signal

Hello I have a circuit board here that detects when a plug is detected on a 3.5mm audio jack and a LED is lit up. Since the audio jack has switches, I am using the ring contact and switch since it is unused in the plug.

Here is my circuit for the LED:

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The problem now is, after some investigating it would seem (my theory only) that the ring contact and the ring switch is not "pushed" enough to each other to form a solid connection. I know this since when I try to test both contacts my multi-tester detects a continuity.

In the picture below you can see the LED is on:

enter image description here

Now if I try to push it in it turns off. Picture below:

enter image description here

Now I could just easily bent that flap so it would stay in place but when a jack is plugged and unplugged it reverts to its old state. Can the contact resistance be overcome by changing the circuit without changing the actual jack itself ?

Best Answer

It would seem that the jack that i have chosen are bad one i would say 2/10 of them are bad, i just soldered some fresh ones and 2/10 have good contacts,

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