Electronic – current limiter / short circuit indicator for a variable power supply

power supplyshort-circuit

I am building a variable power supply circuit and I am wanting to add a current limiter or a short circuit protector to its output. I feature that I'm attempting to add to the protector is an indicator of load resistance that falls below a certain threshold. To be more specific, the power supply is run from a 12VDC power source and has an LM350 voltage regulator. The output is narrowed between 3-5VDC. The load will vary between 1.8 to 2.5 ohms. The load on average will be 2.2 ohms. The load on the power supply will be 3 amps. It is to run between 1.7 – 2.4 amps normally. I am having trouble searching for a circuit to handle this without having to use HUGE transistors or resistors due to space constraints. It would have a green LED and a red LED. If the load on the circuit is within 1.8 to 2.5 ohms then the operation is normal and the green LED is lit. If the load falls below 1.8 ohms, the load is either cut or is used to have the red LED lit. I first felt that it would look similar to the circuit found at:

Power supply short circuit protection

but finding an SK100 transistor apparently is not easy or I have to substitute it with a physically large transistor. I am currently using gEDA to design the circuit but can't seem to make heads or tail of NGSpice or GNUCap to test and adjust the circuit (or I simply don't know how to use them properly) and have only contemplate almost having to learn another programming language to use them. Some of the free online graphical simulators have given either vague or inconclusive results. One of the schematics that I have put together is the same PS with a different circuit protector. At this time, I'm sure it's calculations may be off. Can anyone point me in the right direction to help solve this or suggest a better protector circuit? Many thanks in advance.

3-5VDC_adj_psu

Best Answer

enter image description here Here is a redrawn circuit with a Lm321 IC used as the current limit detector. The output from the detector could also go to the gate of a SCR, with the Anode going to pin 1 of your regulator and the cathode tied to ground, killing the current regulator output. I designed and used this circuit in a cnc stepper motor driver circuit.

Use 0.1 ohm resistor at 3 Watts and 2.2k (1/4 to 1/2) watt. A 2N5060 is a sensitive gate low current SCR. The output Voltage may not go to zero volts but it will be close enough to Stop most current flow. You are right their is a minimum current requirement to keeping an SCR Latched. A simple test put an SCR on pin 1 Anode and Cathode to ground then trigger the gate. If it holds it will work. The gate will trigger just by touching it with your finger. Yes the SCR will stay latched until the 12 volts goes to Zero, or a momentary NC switch is installed between the Cathode and Ground. 2N5060 Low Holding Current = 5 mA Maximum Current Require to keep latched.

A transistor circuit will work if it is stabilized with a capacitor, values I am no sure of, That would have to be experimented with, otherwise the voltage will oscillate between high and low.

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