Electronic – Does any company manufacture American AC power plugs with insulated pins

acinsulationmainssafety

In Australia and some other places, good-quality AC power plugs have "insulated pins". This means that there is a short length of insulation covering the base of the pins. Darren Yates writes that this has been legally required in Australia since 2005.

Insulated pins are a useful safety feature; they help prevent people from accidentally touching live pins and getting electrocuted.

In the US, AC power plugs (such as NEMA 1 and NEMA 5 plugs) seem to normally not have insulated pins. That is why Etotal IntelliHouse writes that they are not very safe.

Does any company manufacture NEMA 1 or NEMA 5 plugs with insulated pins?

(I thank the user tronixstuff for inspiring this question.)

Best Answer

I don't think so- I've never seen such a thing and if you look at the internal design of a typical receptacle I don't think that such a plug could be reliably backward compatible unless the insulated length was only a couple mm and the thickness very thin. Given the enormous installed base of receptacles and extension cords, such a change is unlikely to be popularly accepted.

It is possible to get even an adult-sized finger under even a normal plug, so such a design would not pass the UL 4mm baby-finger requirement if it was to be introduced today.

Here is a photo of an AC adapter plugged into a power bar receptacle. There is 120V present on the pins (verified by voltmeter) and the finger is an adult one (mine, just before my death by electrocution).

enter image description here

It's worse again if the pins are bent, which is pretty easy with ungrounded cord ends. Especially if some cretin pulls the plug out by yanking on the cord at an obtuse angle.