Electronic – Dropping 24V to 12V simply and efficiently

voltagevoltage-regulator

I have a 24V solar system, and I want to get only 12V from the DC output.

Currently I am taking a wire from only 1 battery, but this causes unbalance in the batteries and I have to check it a lot and switch the wires to balance, also the wire is a bit long and I get a drop and when it is near or below 12V my devices stop functioning.

I thought if I can get the 24V down to 12V at the end of the wire I'd be sure to get constant voltage for the devices, and would not have to worry about the balance of the batteries and it woyld be safe since the charge controller has a deep discharge safety.

The problem is I can't use resistors or transistors (voltage regulator) due to excess heat and a transformer is not an option (nor DC to DC converters – can't get any here,) I am looking for nearly 5A of current.

So I am kind of stuck here.

How can I do this?

–EDIT–

Would making a stairs of voltage regulators be ok to use? (24V-19V-15V-12V) or would it be better if I put multiple 12V regulators from 24V?

Efficiency isn't a problem, but I don't have large heat sinks. Or is there a way to drop enough voltage so I can feed it to the 12V voltage regulator? Using a resistor will limit the current and I want to avoid that.

Best Answer

If you need a high-power load resistor, you can get a long length of wire (enamel/transformer wire is best) and put it in a bucket of water. You now have an incredibly high-power resistor. If you want to drop 12V at 5A (probably less due to regulator overhead) then you want a 2.4 Ohm length of wire. Do you have a multimeter?

If you put this load resistor in series with a 12V regulator, the regulator will keep its output at 12V, but its input voltage will drop as the current increases, so the power dissipated in the regulator will be significantly reduced when at high loads (will be dissipated in the bucket instead).

Best of luck!