Electronic – Galvanic isolation – threshold for considering a voltage to be dangerous

high voltageisolationsafety

I have been wrestling with the philosophy behind galvanic isolation, and whether or not it makes sense to employ it in an application I am working on.

I understand galvanic isolation is required for wired communications between two circuits operating at different ground references (floating w.r.t. one another). The need for galvanic isolation in this case is self-explanatory (comms won't work, stuff gets fried, etc).

I also understand that the concept behind galvanic isolation for safety is to eliminate the conductive path between a power source and a point in the circuit that the user might touch (e.g. a jack or other wire-to-board connector). In this case, if there is a problem with a circuit that the user touches, no current will flow through the user to earth ground.

My question is this:

At what DC and AC voltages is galvanic isolation required from a safety perspective?

For example, if I want to measure AC and DC signals, at what point do I need to isolate the ADC section of my board from the section that supports user interface peripherals (see below diagram)?

In other words, how big does V1 or V2 have to be before I need galvanic isolation between the ADC section and the rest of the board?

schematic

simulate this circuit – Schematic created using CircuitLab

Best Answer

In Europe, the Low Voltage directive points to documents (UL 60950-1) that define the Safety Extra low voltage (SELV) as being: -

The voltage between any two accessible parts/conductors or between a single accessible part/conductor and earth must not exceed a safe value, which is defined as 42.4 VAC peak or 60VDC for no longer than 200 ms during normal operation. Under a single fault condition, these limits are allowed to go higher to 71VAC peak or 120VDC for no longer than 20 ms

Definition not taken directly from standard but from here. But there are other definitions that are slightly different. "ELV" covered by Wiki is found here.

So, do some research on it because there isn't common agreement in the world.