Electronic – Hi-Fi Stereo Amplifier gain regulation with potentiometer

amplifiergainpotentiometerstereo

This is my first question ever so please don't kill me 🙂


I have built a stereo hi-fi (end) amplifier 2x10W based on a IC TDA2009. I have bought it as a construction (learning) kit ready to solder.
Schematic:
Amplifier circuit schematic
Bill of parts

(the pictures are from the manual that came with the kit, please don't mind the Czech headers)
Parameters for the circuit (from the manual) are:

  • Us power supply voltage: 8-28V (I use 9V power supply)
  • Peak output current Io (freq. >= 20Hz): 3.5A
  • …and more but IMHO (now) not important values

Now, everything worked great (although I had to replace the C8 capacitor, no idea why it was broken), so I decided I want to replace the R1 and R3 resistors with a potentiometer for variable gain (gain control). I bought stereo potentiometer, linear, 1kOhm, wired it up to R1s and R3s place (first pin ground, second and third pin to the PCB). When I turned the circuit on, the pot started smoking and burned.
If I get it right, I understand that the potentiometer couldn't handle the load when set to little resistance. I didn't really had a choice when selecting the pot as the one I used was the only stereo 1kOhm pot they had in the shop.
So I need to know:

  • Is my approach correct here? Can I replace the two resistors with a stereo pot?
  • Am I right thinking that the pot couldn't handle the current/load, or was it just a bad piece?
  • How do I calculate the power that can be on the resistance R1/R3?

Thank you for help!

Best Answer

The usual approach with power amplifiers is that you have the volume control on the input, and a constant gain of the actual power circuit. This would mean putting the potentiometer on the inputs of the circuit.

Also, the chip is not guaranteed to be stable at all gains, so if you adjust the gain in the feedback loop of the chip-amp, it might oscillate and start misbehaving.

If you connect the pot up front then you don't have to worry about wattage of the potentiometer, high wattage potentiometers are expensive.